220-Z50 Stepping/Servo Series Multi-Application Platform

220-Z50 Multi-Application Automatic Dispensing Platform
 

Product Overview

The 220-Z50 Stepper/Servo Multi-Application Automatic Dispensing Platform is a high-precision 3-axis motion system designed for industrial fluid dispensing applications. It supports customizable dispensing valves tailored to different adhesives, offering dedicated automatic dispensing solutions. Widely used across electronics, automotive, hardware, toys, and new energy industries, it delivers efficient, stable, and flexible automation for dispensing, coating, and filling processes.

Key Advantages & Features

1.High-Precision Motion Control

The XYZ axes utilize high-precision stepper motors with synchronous belt transmission and linear guides, ensuring smooth movement and accurate positioning. This guarantees consistent dispensing paths, reduces material deviation, stringing, and leakage issues, and significantly improves product yield.

2.Flexible Multi-Scenario Adaptation

Compatible with a variety of adhesives such as UV glue, AB glue, silicone, epoxy, etc., and supporting different dispensing valves like piezo valves, screw valves, piston valves, or jet valves. Quickly customize solutions for adhesives with varying viscosities and curing properties to meet diverse industrial applications.

3.Extensive Expandability

The platform provides expansion interfaces for accessories such as temperature control modules, pressure regulation units, vision positioning modules, and dual-station platforms. Easily handle complex parts, multi-spec production lines, and reduce repeated equipment investment.

4.Easy Operation & Stable Performance

Equipped with a handheld control system for simple, intuitive operation. Supports fast programming, path editing, and parameter adjustment. Powered by MEAN WELL from Taiwan, ensuring reliable, long-term operation with low failure rates. Emergency stop switch included for safe production.

5.Cost-Effective Automation Solution

Built on a standardized 3-axis platform, modular customization delivers dedicated dispensing capabilities at lower cost and higher adaptability than traditional dedicated dispensing machines. Ideal for SMEs upgrading their automation processes.

Standard Configuration & Application Compatibility

Compatible Adhesives: UV glue, anaerobic glue, instant adhesive, epoxy, thermal grease, red glue, solder paste, AB glue, sealant, lubricants, and various other fluid materials.

Typical Applications:

• Dispensing for electronic components
• PCB conformal coating
• LED encapsulation
• Automotive parts sealing
• Lubrication of hardware components
• Toy assembly bonding
• New energy battery encapsulation

Industry Use Cases

Consumer Electronics – PCB Conformal Coating

Challenge: Manual coating leads to uneven layers, low efficiency, bubbles, and incomplete coverage, causing board moisture issues and high repair rates.

Solution: 220-Z50 equipped with pneumatic spray valves + pressure tank for automated conformal coating, supporting full-board or selective PCB coating.

Result: Coating efficiency increased 3x, uniform layer thickness, yield rate improved from 85% to 99%, and easy adaptation to multiple PCB sizes

LED Lighting – Lamp Bead & Board Encapsulation

Challenge: Precise UV or fluorescent adhesive dispensing required; manual application causes over/under-gluing, affecting brightness and lifespan. Equipment versatility limited for small-batch, multi-model production.

Solution: Piezo jet valves + UV curing module enable non-contact high-speed dispensing for SMD beads and COB boards.

Result: Dispensing speed exceeds 100+ dots/sec, minimum dot 0.01μL, non-contact prevents bead damage, supports multiple lamp board specifications for flexible production.

Automotive Components – Sensor & Sealant Dispensing

Challenge: High consistency and stability required; manual application causes gaps and uneven width, compromising waterproof/dustproof performance.

Solution: Screw valve + heating module, compatible with high-viscosity silicone or PU sealant for continuous coating of sensor housings, lights, and seals.

Result: Dispensing error ≤ ±0.05mm, consistent bead width and volume, compliant with IATF16949 standards, supports 24/7 production.

New Energy – Lithium Battery & Cell Encapsulation

Challenge: Manual coating of thermal grease and epoxy on battery cells is inefficient and uneven, affecting heat dissipation and safety.

Solution: Piston valve + pressure control system for medium/high-viscosity adhesives, supporting bottom coating, tab protection, and battery module filling.

Result: Efficiency increased 4x, uniform thermal layer, compatible with multiple cell types (prismatic, pouch), supporting batch production while reducing labor costs.

Frequently Asked Questions (FAQ)

Q1: Can this platform be used directly as a dispensing machine?

A: The platform is a base motion unit. It requires matching dispensing valves, pressure/feeding systems, and a dispensing controller to form a complete automatic dispensing machine. Full customization solutions are available.

Q2: How to choose a dispensing valve for different adhesives?

A: Based on viscosity and type:

• Low viscosity (UV, instant adhesive): pneumatic or jet valves
• Medium/high viscosity (silicone, thermal grease): piston or screw valves
• Two-component AB glue: static/dynamic AB mixing valves
• Provide your adhesive type and process requirements, and we will recommend the best valve model.

Q3: What is the platform’s dispensing accuracy and repeatability?

A: Stepper version: ±0.05mm repeatability.

Servo upgrade: ±0.02mm repeatability, meeting most precision dispensing needs.

Q4: What processes does it support?

A: Supports points, lines, surfaces, arcs, irregular trajectories, enabling dispensing, coating, filling, line marking, and sealing. Path editing is easy via handheld controller.

Q5: Can the platform add temperature or vision modules?

A: Supports temperature modules, CCD vision, dual-station platforms, pressure control systems, etc., customized to your process requirements.

Q6: Is programming difficult? Can beginners operate it?

A: Handheld interface is intuitive. Teach-by-hand programming allows beginners to quickly generate programs with minimal training.

Q7: Is maintenance complicated?

A: Simple: clean rails and screws, lubricate, periodically clean dispensing valves, check air and power stability. For long idle periods, empty adhesive to prevent clogging.

Provide your adhesive type, workpiece size, and process requirements for a personalized dispensing solution.